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Komatsu 4D102 Essential Diesel Engine Bolt Tightening Torques
Komatsu 4D102 Main Bearing Bolts
4D102E-1 Between Engine
Nos: 26200282 - 26224124
S4D102E-1 Between Engine
Nos: 26200163 - 26221675
Step1 = 60 Nm
Step2 = 90 Nm
Step3 = 178 Nm
Komatsu 4D102
Main Bearing Bolts
From 4D102E-1
Engine No: 26224125 up
From S4D102E-1
Engine No: 26221676 up
From SAA4D102E-2 up
Step1 = 60 Nm
Step2 = 90 Nm
Step3 = +90 degrees
Komatsu 4D102
Connecting Rod Bolts
and Cylinder Head Bolts
Connecting Rod Bolts
Step1 = 30 Nm
Step2 = 60 Nm
Step3 = Tighten 60
Cylinder Head Bolts
Step1 = tighten all 90 Nm
Step2 = check all
Step3 = six long bolts only to 120 Nm
Step4 = tighten all bolts further 90 degrees
Step5 = check all bolts at 136 Nm
(if bolt(s) found loose at 136 Nm redo those only from step1)
Komatsu 4D102 Diesel Engine Specs
Komatsu 102 series Displacement, bore and stroke
Displacement
4D-102 - 3.9 liter, 238 CID
Bore
4.02", 102 mm
Stroke
4.72", 120 mm