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Komatsu 4D102 Essential Diesel Engine Bolt Tightening Torques

 

Komatsu 4D102 Main Bearing Bolts
 
4D102E-1 Between Engine
Nos: 26200282 - 26224124

S4D102E-1 Between Engine
Nos: 26200163 - 26221675

Step1 = 60 Nm
Step2 = 90 Nm
Step3 = 178 Nm

Komatsu 4D102 Main Bearing Bolts
 
From 4D102E-1
Engine No: 26224125 up

From S4D102E-1
Engine No: 26221676 up
From SAA4D102E-2 up
Step1 = 60 Nm
Step2 = 90 Nm
Step3 = +90 degrees

Komatsu 4D102 Connecting Rod Bolts and Cylinder Head Bolts
 
Connecting Rod Bolts
Step1 = 30 Nm
Step2 = 60 Nm
Step3 = Tighten 60

Cylinder Head Bolts
Step1 = tighten all 90 Nm
Step2 = check all
Step3 = six long bolts only to 120 Nm
Step4 = tighten all bolts further 90 degrees
Step5 = check all bolts at 136 Nm
(if bolt(s) found loose at 136 Nm redo those only from step1)

Komatsu 4D102 Diesel Engine Specs

 

Komatsu 102 series Displacement, bore and stroke
 
Displacement
4D-102 - 3.9 liter, 238 CID

Bore
4.02", 102 mm

Stroke
4.72", 120 mm

Komatsu 4D102 Arrangement
 
4 cylinder in line turbo engine

Komatsu 4D102 Power
  97-112 kW, 130-150 hp
@ 2500 rpm

Komatsu 4D102 Torque
 
207-221 lb.ft, 280-300 Nm
@ 1500 rpm

Komatsu 4D102 Dimensions
 
approx
length = 790 mm, 31 in
width = 711 mm, 28 in
height = 894 mm, 35 in

Komatsu 4D102 Weight
 
approx
390 Kg, 860 lb



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